Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series

This series asphalt plant is our independently developed integrated hot mix asphalt recycling system to recycle reclaimed asphalt pavement (RAP) by mixing it together with virgin aggregates thereby enabling the reclaimed asphalt from old roads to be reused in an environmentally friendly way. The RAP recycling plant can not only solve environmental problems, but also help road construction companies lower their cost.

Since the mixer is installed beneath the RAP weighing system, which means the feed chute or belt conveyor are eliminated, so that this asphalt plant can solve the material blocking issues that may occur in RAP materials feed chute or belt conveyor. The integrated structure design provides optimal configuration of dust collection system and mixer, greatly improving production efficiency. The RAP recycling plant is configured with patented switching unit, allowing for switching between pre-mixing and direct feeding freely.

Highlights of Environmental Protection

Energy Saving

• All parts exposed to the atmosphere are covered with insulation layer to reduce heat losses;

• Electric heating method is used as alternative to conventional thermal oil heating for asphalt storage;

• Energy efficient motor reducer greatly reduces energy consumption;

• Foamed asphalt warm-mixing function makes production process more energy efficient;

Dust Control & Deodorization

• Independently developed gas burner can meet the customer's requirement of clean-burning fuels;

• The flue gas will be transported to the burner for secondary combustion, thus preventing the asphalt flue gas from entering the atmosphere;

• Vent condensers are installed at vents of heavy oil and asphalt storage tanks to reduce blue smoke emissions. Optical oxygen catalytic and activated carbon adsorption can also be used for solving the problem of emissions.

• Cold feed system is fitted with pulse jet baghouse dust collector through ducting to remove dust generated during loading and conveying process;

• Reclaimed filler silo is fitted with wet mixing unit to reduce dust emissions;

• Foamed asphalt warm-mixing function efficiently reduce the smoke generated during the production process;

• Atomized mist unit can be configured to efficiently suppress asphalt dust at the site;

Noise Reduction

• Induced draft fan features blower sound enclosure, anti-vibration pads and duct silencer to reduce noise emission;

• Burner is equipped with high-efficiency silencer and sound enclosure to effectively control noise;

• Bucket elevator, vibrating screen and other equipment generating noise are all covered with aluminum-silicate wool insulated steel panel, providing optimal energy efficiency and noise reduction;