Eco-Friendly Asphalt Mixing Plant, LBE Series LB1500
Product Feature
LBE series asphalt mixing plant is an integrated asphalt plant designed with no finished product bin, its optimized structure contributes in producing asphalt in an environmentally friendly manner. This series asphalt mixing plant is available in two structure types, i.e. modular semi enclosed structure and fully enclosed structure, to meet specific needs of our customers.
Semi Enclosed Structure
The design of a modular and semi-enclosed structure helps prevent the spread of dust and loose particles to other work areas, and ergonomic sliding door enables operation easier. Dust control measures are adopted at cold feed bins, conveyor belt under bins and truck loading area, ensuring that the asphalt mixing plants meet the environmental compliance requirements.
Fully Enclosed Structure
With a fully enclosed structure built in containers, the asphalt mixing plant provides superior look and easy installation. The completely closed construction paired with dust collection system efficiently prevents dust and fumes from escaping, offering outstanding environmental performance.
Highlights of Environmental Protection
Energy SavingAll parts exposed to the atmosphere are covered with insulation layer to reduce heat losses;Electric heating method is used as alternative to conventional thermal oil heating for asphalt storage;Energy efficient motor reducer greatly reduces energy consumption;Foamed asphalt warm-mixing function makes production process more energy efficient;Dust Control & DeodorizationIndependently developed gas burner can meet the customer's requirement of clean-burning fuels;The flue gas will be transported to the burner for secondary combustion, thus preventing the asphalt flue gas from entering the atmosphere;Vent condensers are installed at vents of heavy oil and asphalt storage tanks to reduce blue smoke emissions. Optical oxygen catalytic and activated carbon adsorption can also be used for solving the problem of emissions.Cold feed system is fitted with pulse jet baghouse dust collector through ducting to remove dust generated during loading and conveying process;Reclaimed filler silo is fitted with wet mixing unit to reduce dust emissions;Foamed asphalt warm-mixing function efficiently reduce the smoke generated during the production process;Atomized mist unit can be configured to efficiently suppress asphalt dust at the site;Noise ReductionInduced draft fan features blower sound enclosure, anti-vibration pads and duct silencer to reduce noise emission;Burner is equipped with high-efficiency silencer and sound enclosure to effectively control noise;Bucket elevator, vibrating screen and other equipment generating noise are all covered with aluminum-silicate wool insulated steel panel, providing optimal energy efficiency and noise reduction;
Product Parameter
Model | LB800 | LB1000 | LB1200 | LB1500 | LB2000 | LB3000 | LB4000 | LB5000 |
Rated capacity (t/h) | 64 | 80 | 96 | 120 | 160 | 240 | 320 | 400 |
Cold feed system | The number of cold feed bins can be configured according to customer needs | |||||||
Number of cold feed bins | 3 | 4 | 4 | 4 | 5 | 6 | 6 | 6 |
Single bin volume (m鲁) | 8 | 8 | 8 | 8 | 8 | 15 | 15 | 18 |
Dryer drum diameter (m) | 1.54-1.74 | 1.75 | 1.75 | 1.95 | 2.25 | 2.5 | 2.7 | 3 |
Dryer drum length (m) | 6.5 | 7 | 7 | 8 | 9 | 10 | 12 | 12 |
Dryer burner | Optional: diesel, diesel + heavy oil, coal powder, natural gas, oil + gas (as per customer's request) | |||||||
Burner power (MW) | 18 | 18 | 22 | 22 | 29 | 39 | 55 | 88 |
Dust collection system | Cyclone + water, gravity + baghouse | Gravity + baghouse | ||||||
Filtering area of baghouse (m虏) | 320 | 360 | 440 | 510 | 650 | 920 | 1200 | 1600 |
Mixing tower | ||||||||
Number of hot bins | 4 | 5 | 6 | 6 | 6 | |||
Hot bin volume (m鲁) | 7 | 12 | 25 | 28 | 50 | 80 | ||
Mixer capacity (kg) | 800 | 1000 | 1200 | 1500 | 2000 | 3000 | 4000 | 5000 |
Transmission | Double gearbox (gear synchronization) | |||||||
Finished asphalt storage | Under-storage/side-storage | |||||||
Volume of under-storage bin (t) | 30 | 50 | 50/100/200 | 100/200/300 | ||||
Filler supply system |
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Volume of reclaimed filler silo (m鲁) | 12/30 | 20/40 | 20/50 | 30/50 | 80 | |||
(under-storage) | (under-storage) | (under-storage) | (under-storage) | |||||
Volume of virgin mineral filler silo (m鲁) | 20 | 30 | 30 | 50 | 50 | 80 | ||
Bitumen supply system | Electric heating, fast heating within tank, thermal oil heating (coal/oil/gas) | Electric heating, thermal oil heating (coal/oil/gas) | ||||||
Volume of bitumen tank (m鲁) | 1×50 | 2×50 | 3×50 | 4×50 | ||||
Heavy oil supply system | Electric heating, thermal oil heating (coal/oil/gas) | |||||||
Diesel tank (m鲁) | 1×10 | |||||||
Total power (kW) | 45 | 55 | 75 | 90 | 110 | 160 | 185 | 220 |